Shaping Machine Demothe Mechanic

 



The machine was developed from a low-maintenance perspective, so that checks and maintenance don't become time-consuming and dreaded activities. The Super Prof's internal management system helps to comply with the schedule. Regular maintenance keeps high repair costs at bay. The blade system is insensitive to foreign objects and its maintenance. WEBER KSN automatic sanding machine. The KSN series is designed as a compact automatic cross sanding machine or simply as a wide belt sanding machine for use in the skilled trades and for specific industrial applications. The entirety of WEBER sanding technology is available for perfect sanding results. Shaper machine Operation – angular surface. Read More about Shaper Operation: Operation Performed On Shaping Machine Or Shaper. Shaper specifications. The size of a shaper is determined by the maximum length of cut or stroke it can make. A standard shaper is usually capable of holding and machining a cube of the same dimensions as the length.

Introduction To Shaping /Principle Of Shaping Machine:

Shaper is machine tools which produce a flat surface. It is capable of machining a horizontal, vertical or inclined flat surface. Shaper and planer employ single-point cutting tools which are essentially similar to single-point cutting tools used on lathe. In both these machine tools, the cutting tool is subjected to interrupted cuts, the tools cuts in forward direction and is idle in the return direction.

Shaping Machine Demothe Mechanic

Metal shaping machine
Shaper consists of a hollow machine bed made of cast iron which rests on the ground. Inside the hollow portion the machine drive mechanism is housed. This mechanism is called slotted lever quick return mechanism and it drives a horizontal ram which reciprocates in the guide ways provided on the top surface of the machine frame. In the front face of the ram, a tool post is fitted. This is a very special kind of tool post. It carries a slide which can be operated by a hand wheel and the entire tool post can be lowered or raised. Besides, the tool slide can be swivelled in a vertical plane and its inclination to the vertical (amount of swivelling) can be read off on a scale marked in degrees. The tool is inclined, when an inclined surface has to be machined.
In the front portion of the base, a table is fitted. The table can be raised or lowered to vary its height. It can also be moved horizontally to left or right. A vice to hold the work piece is provided on the table top.
Shaping machine parts
The tool does useful work i.e., cutting only in the forward stroke of the ram. It does not cut i.e., it is idle during the return stroke of ram. In order that while returning, the tool may not rub and spoil the strip of the metal machined in the forward stroke, a special device called the “clapper box” is provided in the tool post. It lifts the tip of the tool during the return stroke.

DRIVE

Since useful work is done only during the forward stroke of ram, the mechanism driving the ram is so designed that the return stroke is completed in much less time than the forward stroke. The slotted lever quick return mechanism is illustrated in Figs. (a) and (b).
The crank AB (of adjustable length R) rotates with a uniform angular speed. The crank pin B is in the shape of a die block which is free to slide inside the slot in the slotted lever OBC. This slotted lever is pivoted at O and the other end C is connected to the ram by a short link arm as shown in Fig.(a). When the crank AB rotates clockwise from position AB1 to AB2, the ram moves forward from left to right and when it rotates from position AB2 to AB1 the ram returns back to its original position.
Clearly the time taken to complete forward stroke is proportional to angle Alpha (refer to Fig. (b)) and the return stroke is completed in less time which is proportional to angle Beta.
Shaping

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Metal Shaping Machine

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